TYPES OF TESTING:

METALS, MINERALS & ORES














































































































































testing-division

  metals-minerals-ores

METAL TESTING (CHEMICAL AND MECHANICAL)

TYPES OF PRODUCT BEING TESTED

Iron base( low alloy and stainless steels)
Aluminium Alloys
Copper Alloys
Nickel Alloys
Zinc Alloys
Solders
Silver and Silver brazings
Ferro Alloys
Ferro Silicon
Ferro Chrome
Ferro Manganese
Silico Manganese
Ferro Molybdenum
Ferro Phosphorus
Ferro Titanium
Ferro vanadium
Ferro Tungsten

The products can be in a form of plates ,sheets, rods, bars, structural steels, forgings , Die castings , Drillings or Turnings etc

Chemical testing  in the products

Purity of the sample
Impurities at ppm level

For Ferro Alloys and Metals
Full elemental analysis by full- fledged wet Chemical analysis is carried out by the laboratory
Elements  such as :
Carbon , Sulphur , Iron , phosphorus , Silica , Manganese , Chromium ,Molybdenum, Titanium , Vanadium , Tungsten , etc


Instruments Used

Inductively coupled plasma (ICP)
Optical emission spectrometer (OES –Spectro)
Atomic absorption spectrometer (AAS)
Leco (Carbon Sulphur Analyzer)


Standard methods  followed : 

Bureau of Indian Standards(BIS)
ASTMs

Approvals : NABL

 

Mechanical testing  in metal products

Tensile test (U.T.S./Y.S., %Elg, %R.A.)

Bend test / rebend test / reverse bend test

Flattering/flaring test

Proof load test on nut

Hardness test

Impact test

Metallography Test

Micro, Macro test
Grain size / inclusion rating test
Intergranular Corrosion Test

IGC Pr ‘A’, ‘B’, ‘C’ & ‘E’ (As per ASTM A262)
 IGC Pr ‘Z’ (As per ASTM A763)

Horclimbility Test

(Joining test) – (As per IS 3848)

Corrosion Test

(As per NACE TM0284 & nace0177)

The products can be in a form of plates ,sheets, rods, bars, structural steels, forgings , Die castings , pipes and welded coupons.

Instruments Used

Universal Tensile Testing Machine [Capacity 60KN (min)- 600KN(max)]
Impact testing machine (IS / BS)
Rockwell Hardness Testing Machine
Brinell / Vickers Hardness Testing Machine
Metallurgical Microscope

Standard methods  followed

Bureau of Indian Standards(BIS) ,
ASTMs

Approvals


 
1
NABL
2
EIL
3
LRA
 
4
BUREAU VERITAS
5
DNV
6
NPCIL
 
7
ABS
8
IRS
9
TOYO
 
10
IBR
11
SAIL
12
TATA PROJECT
 
13
H & GC
14
CHEMPRO
15
BARC
 
16
CQAE
17
SAIL 18 ONGC
 
19
TCE
20
PDIL
21
UHDE


MINERAL AND ORES INCLUDING COAL AND COKE

TYPES OF PRODUCTS BEING TESTED

 

1.   Ores
                  Manganese ores(All types)
                  Limestone
                  Iron Ores (All Types)
                  Chrome Ore
                  Bauxite
                  Cobalt concentrates
                  Zinc Concentrates
                  Copper Concentrates

For the elemental analysis either  in oxide forms or metallic forms , loss on ignition , moisture content etc.

2.   Coal and Coke
                  Soild Fuels
                  Graphite

For Total moisture , air dried moisture , volatile matter , ash . Free carbon , fixed carbon , Total calorific value, Sulphur Content , GCV ,  etc.

Instruments Used  :

                              Air dry oven
                              Oven for moisture
                              Furnace
                              Grindibilty machine
                              Leco AC 350 GCV analyser
                              Volatile matter Analyzer
                              Humidity Chamber            

Standard methods  followed

Bureau of Indian Standards(BIS)
ASTMs

Approvals :    NABL




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