METAL TESTING (CHEMICAL AND MECHANICAL)
TYPES OF PRODUCT BEING TESTED
Iron base( low alloy and stainless steels)
Aluminium Alloys
Copper Alloys
Nickel Alloys
Zinc Alloys
Solders
Silver and Silver brazings
Ferro Alloys
Ferro Silicon
Ferro Chrome
Ferro Manganese
Silico Manganese
Ferro Molybdenum
Ferro Phosphorus
Ferro Titanium
Ferro vanadium
Ferro Tungsten
The products can be in a form of plates ,sheets, rods, bars, structural steels, forgings , Die castings , Drillings or Turnings etc
Chemical testing in the products
Purity of the sample
Impurities at ppm level
For Ferro Alloys and Metals
Full elemental analysis by full- fledged wet Chemical analysis is carried out by the laboratory
Elements such as :
Carbon , Sulphur , Iron , phosphorus , Silica , Manganese , Chromium ,Molybdenum, Titanium , Vanadium , Tungsten , etc
Instruments Used
Inductively coupled plasma (ICP)
Optical emission spectrometer (OES –Spectro)
Atomic absorption spectrometer (AAS)
Leco (Carbon Sulphur Analyzer)
Standard methods followed :
Bureau of Indian Standards(BIS)
ASTMs
Approvals : NABL
Mechanical testing in metal products
Tensile test (U.T.S./Y.S., %Elg, %R.A.)
Bend test / rebend test / reverse bend test
Flattering/flaring test
Proof load test on nut
Hardness test
Impact test
Metallography Test
Micro, Macro test
Grain size / inclusion rating test
Intergranular Corrosion Test
IGC Pr ‘A’, ‘B’, ‘C’ & ‘E’ (As per ASTM A262)
IGC Pr ‘Z’ (As per ASTM A763)
Horclimbility Test
(Joining test) – (As per IS 3848)
Corrosion Test
(As per NACE TM0284 & nace0177)
The products can be in a form of plates ,sheets, rods, bars, structural steels, forgings , Die castings , pipes and welded coupons.
Instruments Used
Universal Tensile Testing Machine [Capacity 60KN (min)- 600KN(max)]
Impact testing machine (IS / BS)
Rockwell Hardness Testing Machine
Brinell / Vickers Hardness Testing Machine
Metallurgical Microscope
Standard methods followed :
Bureau of Indian Standards(BIS) ,
ASTMs
Approvals
| |
1 |
NABL |
2 |
EIL |
3 |
LRA |
| |
4 |
BUREAU VERITAS |
5 |
DNV |
6 |
NPCIL |
| |
7 |
ABS |
8 |
IRS |
9 |
TOYO |
| |
10 |
IBR |
11 |
SAIL |
12 |
TATA PROJECT |
| |
13 |
H & GC |
14 |
CHEMPRO |
15 |
BARC |
| |
16 |
CQAE |
17 |
SAIL |
18 |
ONGC |
| |
19 |
TCE |
20 |
PDIL |
21 |
UHDE |
MINERAL AND ORES INCLUDING COAL AND COKE
TYPES OF PRODUCTS BEING TESTED
1. Ores
Manganese ores(All types)
Limestone
Iron Ores (All Types)
Chrome Ore
Bauxite
Cobalt concentrates
Zinc Concentrates
Copper Concentrates
For the elemental analysis either in oxide forms or metallic forms , loss on ignition , moisture content etc.
2. Coal and Coke
Soild Fuels
Graphite
For Total moisture , air dried moisture , volatile matter , ash . Free carbon , fixed carbon , Total calorific value, Sulphur Content , GCV , etc.
Instruments Used :
Air dry oven
Oven for moisture
Furnace
Grindibilty machine
Leco AC 350 GCV analyser
Volatile matter Analyzer
Humidity Chamber
Standard methods followed :
Bureau of Indian Standards(BIS)
ASTMs
Approvals : NABL